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Flowmetesr in the mixing process of beverages

Quality control in the soft drink industry

Monitor critical parameters in your soft drink production to ensure continuously high product quality

Ensuring consistent product quality is a top priority for the beverage industry. In this context, product safety, exact dosing of the raw materials, monitoring of all critical process parameters, complete data recording, but also cost awareness are important factors. Innovative process instrumentation helps to meet these challenges, from delivery and dosing of the raw materials to blending and filling of the beverages.

我们为您提供的产品、服务和解决方案

Endress+Hauser understands the high demands and challenges faced by manufacturers of soft drinks. We offer a complete portfolio of hygienic flow, level, temperature, pressure and analytical sensors designed, manufactured and optimized for the food and beverage industry. Our common goal: increase, maintain and ensure product quality and consumer safety in the long term.

  • Precise and reliable measurement technology optimized for the requirements of the beverage industry.

  • Easy to clean and absolutely tight sensors. Ingress protection class up to IP69K available to withstand high pressure and steam cleaning.

  • Hygienic sensors meet global sanitary standards and are certified according to EHEDG test procedure.

  • Food contact material compliant to FDA "GRAS", EC 1935/2004 and China GB4806.

  • Seamless integration into any control system.

应用

Accurate sugar concentration

The sugar concentration is an important parameter for the consistent quality of a soft drink or juice. The concentration can be easily calculated by measuring the density. Inline measurement technology enables permanent quality monitoring based on real-time product data. This reduces time-consuming manual sampling and production downtime.

Concentration measurement in a soft drink production with Proline Promass F
我们的行业专业知识

Endress+Hauser offers various technologies for precise inline density measurement in soft drink production.

  • Determine fluid density in pipes using Proline Promass Coriolis flowmeters, such as Promass Q.

  • Rely on our Vibronic Density Computer FML621 for medium detection, to calculate the reference density, to calculate the concentration of a liquid and to convert values to different units such as °Brix, °Baumé, °API etc..

Dosing of additives

The correct conversion of the soft drink recipe depends on the precise dosing of ingredients and additives. On the one hand, this has a direct influence on product quality and, on the other hand, it also guarantees efficient handling of cost-intensive raw materials.

Coriolis mass flow meters in the soft drink industry
我们的行业专业知识

Due to their low conductivity, it is necessary to use highly accurate flowmeters to dose additives, such as sweeteners, flavors or colors.

Reliable data management

The key to product traceability lies in seamless data recording. It enables targeted monitoring and optimization of your beverage production process.

Memosens data manager in a beverage manufacturing plant
我们的行业专业知识

Using data managers from Endress+Hauser, the recorded process values are clearly displayed and stored. The data are secured by personal access rights with electronic signatures (in accordance with FDA 21 CFR part 11 requirements).

  • Select the right data manager from a large portfolio depending on your specific process requirements and application.

Efficient phase separation

No more guessing: From now on, you know exactly what's in your pipes. Sensors for phase separation enable exact detection of the phase transitions between end products, discharge and cleaning media or the degree of contamination in the respective medium.

A woman monitors phase separation with optical sensors
我们的行业专业知识

Our optical sensors for precise inline color measurement in liquids detect even the slightest color changes. You can see whether and in what quality the product, cleaning agent or rinsing water are in the pipe.

  • Use OUSAF22, an optical sensor for precise inline color measurement in liquids in the visible region of the electromagnetic spectrum.

Smart calibration management

Strict requirements and regulations in the food and beverage industry with regard to safety, quality and reliability make regular calibration a must. The focus is on measuring instruments that are integrated into a quality management system (e.g. ISO 9001, HACCP, IFS).

Two production employees calibrate measuring instruments
我们的行业专业知识

Endress+Hauser's seamlessly traceable calibration - either on your premises or in our calibration laboratories - ensures long-term product quality, increases plant availability and increases the cost efficiency of your processes.

  • Learn more about our corresponding services and and keep all your critical processes in spec.

Application and process knowledge for soft drink production

近红外(NIR) /可见光(VIS)吸收传感器,用于色度和纯度监测

OUSAF22近红外(NIR) /可见光(VIS)吸收传感器在防爆区和卫生型过程中监测色度和纯度。
  • 精确的色度和纯度监测,能够保证获得更好的产品品质

  • 快速直接的在线测量,避免昂贵的取样和实验室测量

  • 数值采用标准色度单位(APHA/Hazen等)

  • 传感器维护量低,使用寿命长,运行稳定

  • 优越的滤波性能,具有最高线性度

  • 耐CIP和SIP清洗

  • 取得防爆认证,可用于爆炸危险区域

与Liquiphant限位检测开关配套使用,检测密度、参考密度、液体浓度

密度计算仪 FML621 - 振动式测量
  • 不用增设管道,可直接安装于储罐和管道上测量

  • 多种过程连接可供选择

  • 结合现有的温度测量,进行温度补偿

  • 无机械活动件:无需维护、无磨损,使用寿命长

  • 同一台密度计算仪还可以提供防泵空转保护

  • FML621密度计算仪可以提供附加计算,如产品质量计算

  • 集成数据记录器支持用户操作和维护

该质量流量计测量精度高、结构坚固,带超紧凑型变送器。

产品图片:Proline Promass F 100 / 8F1B,最高精度测量液体和气体流量
  • 最高过程安全性 - 抗扰动,可用于最苛刻的测量场合

  • 减少过程测量点 - 多变量测量(流速、密度、温度)

  • 节省安装空间 - 无需进出口直管段

  • 精小型变送器 - 可测量最小流量

  • 省时的现场操作,无需额外的软件与硬件 - 内置网络服务器

  • 综合验证 - Heartbeat 技术

该质量流量计测量精度高、结构坚固,带超紧凑型变送器。

产品图片:Proline Promass F 100 / 8F1B,最高精度测量液体和气体流量
  • 最高过程安全性 - 抗扰动,可用于最苛刻的测量场合

  • 减少过程测量点 - 多变量测量(流速、密度、温度)

  • 节省安装空间 - 无需进出口直管段

  • 精小型变送器 - 可测量最小流量

  • 省时的现场操作,无需额外的软件与硬件 - 内置网络服务器

  • 综合验证 - Heartbeat 技术

Measuring points in the syrup preparation and mixing process

Measure the sugar concentration inline and manage your process in real time.

优势

We put great emphasis on offering you the best possible solutions while guaranteeing consistent product quality and high process and product safety. Our experienced team of industry experts will help you select and design the right measuring instruments for your critical process parameters. We focus on sustainable customer relationships and want to be there for you in the long term.

  • 100%

    product safety thanks to inline quality measurement

  • 30%

    savings on consumables thanks to optical measurement technologies for phase separation

  • >10%

    of the global Endress+Hauser work force is service related

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