The future of mining
Automation and efficiency in nickel and cobalt extraction
The HPAL process efficiently extracts nickel laterite ores, which are challenging for conventional methods. Nickel and cobalt are precipitated as mixed hydroxides using magnesium oxide (MgO). Continuous pH measurement is crucial, as it significantly impacts the efficiency and selectivity of the precipitation.
Benefits for Meta Nikel using the Endress+Hauser solution:
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Reduced manual effort through automated sensor cleaning and calibration
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Improved process stability and efficiency
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Lower maintenance and operating costs
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Prevention of chemical waste
Customer challenge
The HPAL process efficiently extracts nickel laterite ores, precipitating nickel and cobalt as mixed hydroxides using MgO. Continuous pH measurement is crucial for efficiency and selectivity. However, the abrasive media and harsh conditions cause pH sensors to last only a few weeks, requiring daily cleaning and calibration. This leads to process interruptions and loss of chemicals, nickel, and cobalt. Regular cleaning, calibration, and condition monitoring are essential for reliable pH values.
Our solution
Meta Nikel chose Endress+Hauser’s CDC90 for automated pH sensor cleaning, calibration, and monitoring. The system is ideal for harsh environments, extends sensor life with strong cleaning agents, and reduces manual effort. It detects deviations or low consumables early, triggering alerts in the control system - ensuring reliable measurements, fewer interruptions, and efficient maintenance.
Liquiline Control CDC90
Memosens CPS91E
Cleanfit CPA871
Alternative: Cleanfit CPA473 for abrasive and aggressive media
相关产品组合
| FLEX产品选型 | 仪表技术性能 | 选型便捷程度 |
|---|---|---|
Fundamental选型 完美胜任基本测量任务 |
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Lean选型 轻松应对关键工艺的测量挑战 |
仪表技术性能
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选型便捷程度
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Extended选型 创新技术助力工艺流程优化 |
仪表技术性能
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选型便捷程度
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Xpert选型 满足严苛工况的特殊测量要求 |
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选型便捷程度
特殊选型 |
